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ProTool RODI Production and Delivery IBC System - Parts list Item # : 890-0991

Spare parts for ProTool RODI Production and Delivery IBC System - Parts list

ProTool RODI Production and Delivery IBC System - Parts list


4 User Delivery System on IBC Tank with 3 High Flow RO membranes

In the world of high-performance cleaning, the Pure Water Production System stands out as an unparalleled solution, designed to meet the needs of busy professionals and commercial operations. Whether you are managing a large-scale cleaning service or overseeing multiple cleaning tasks simultaneously, this system delivers superior water production and storage capabilities to ensure efficiency and effectiveness. Let's delve into the features that make the Pure Water Production System a must-have for any operation requiring reliable and high-quality water.

Superior Capacity and Efficiency

The Pure Water Production System is engineered to support up to four operators, making it an ideal choice for larger teams or high-demand scenarios. At the heart of this system is a substantial 270-gallon Intermediate Bulk Container (IBC) tank. This large tank is designed to handle significant volumes of water, ensuring that you have a steady supply for extended operations. The tank's robust construction and ample capacity minimize the need for frequent refills, allowing your team to focus on their tasks without interruption.

This system’s ability to produce over 4.5 gallons per minute (GPM) of reverse osmosis (RO) water is a game-changer. The high production rate ensures that each operator has access to a continuous flow of purified water, enhancing productivity and reducing downtime. This capability is particularly beneficial for large cleaning jobs or multiple concurrent tasks, where a reliable and substantial water supply is essential.

Independent Delivery Systems for Enhanced Flexibility

One of the standout features of the Pure Water Production System is its provision of independent delivery systems for each operator. This thoughtful design ensures that every operator can work efficiently without being hindered by shared resources. Here’s a closer look at what each independent system includes:

  • Pump: Each operator’s delivery system is equipped with a high-performance pump. This ensures consistent water pressure and flow, which is crucial for effective cleaning and achieving the desired results.

  • Pump Controller: The pump controller allows for precise adjustment of water flow rates. Operators can easily tailor the water pressure to their specific needs, optimizing the cleaning process and adapting to different tasks or surfaces.

  • TDS Meter: The Total Dissolved Solids (TDS) meter is an essential tool for monitoring water quality. By providing real-time readings of TDS levels, it ensures that the water being used meets the required purity standards. This is critical for achieving streak-free and spotless results, especially in sensitive applications like window cleaning.

  • DI Resin Cartridge: The DI (Deionization) resin cartridge is used for final water polishing. It ensures that the water reaches a zero TDS level, which is essential for delivering pure water that leaves no residues or spots. This final stage of filtration guarantees that the water used in cleaning is of the highest quality.

High-Quality Filtration for Immaculate Results

The filtration process of the Pure Water Production System is designed to produce water that meets the highest standards of purity. The system employs advanced reverse osmosis technology, which effectively removes impurities, contaminants, and dissolved solids from the water. This process ensures that the water produced is clean, clear, and suitable for a variety of cleaning tasks.

The addition of the DI resin cartridge further enhances the water quality by providing final polishing. This step removes any remaining ions or impurities, ensuring that the water used for cleaning is completely pure. The result is streak-free, spotless surfaces, which is particularly important for tasks that demand a high level of cleanliness and visual clarity.

Practical Benefits for Professional Cleaning

The Pure Water Production System offers numerous benefits for professional cleaning operations. Here’s how it can enhance your cleaning services:

  • Increased Efficiency: With the capacity to support multiple operators and high production rates, the system significantly increases operational efficiency. This means that larger jobs can be completed more quickly, and multiple tasks can be handled simultaneously.

  • Enhanced Flexibility: The independent delivery systems provide operators with the flexibility to work independently. Each operator can control their own water flow and quality, adapting to the specific requirements of their tasks.

  • Consistent Results: The high-quality filtration and zero TDS water ensure consistent and reliable cleaning results. This is crucial for maintaining high standards of cleanliness and achieving the desired outcomes in every job.

  • Reduced Downtime: The large capacity tank and high production rates minimize the need for frequent refills, reducing downtime and allowing your team to work more continuously. This is especially beneficial for busy operations where time is of the essence.

  • Improved Water Quality: The advanced filtration technology guarantees that the water used is free from contaminants and impurities. This not only enhances cleaning performance but also contributes to the longevity and appearance of the surfaces being cleaned.

Installation and Maintenance

The Pure Water Production System is designed for straightforward installation and maintenance. The system can be easily integrated into your existing setup, and its user-friendly design ensures that operators can quickly become familiar with its operation. Routine maintenance is also simplified, allowing for hassle-free upkeep and ensuring that the system remains in optimal condition.

Detailed Description 

RO Water Creation into the 270 Gallon IBC Tank

This system brings in Tap Water at Tap Water pressure 

Designed to operate at best efficiency when 

    • the Inlet water has a pressure is 50+ PSI 
    • the water flows at least 6 Gallons per Minute (> 6 GPM)

This will produce RO Water Production into the tank will be greater than 4.5GPM and stay well ahead of the 4 operators consumtion

Note:  Should the pressure and/or the water flow not be at these levels then water production will be less

The RO Pumps are controlled by a switch and and a level sensor installed in the tank.

The three ROs will draw a total of 48 amps of 12v power (600 watts) from a battery bank of  4 qty 100amp hour batteries will last all day (Batteries not included) 

Alternatively the RO Pumps could be operated from 3 qty 12v 300 watt waterproof power bricks drawing  the 600 wats from 110v drawing about 6 amps of power

RO Permeate (RO production water) is created and stored in the IBC tank up to 270 gallons

RO Flush Water is combined and sent to a flush hose for routing to landscaping  (EPA Rules do allow us not route curbside or into the gutter) 

There is a flush valve per RO Membrane that is used to Flush the Membrane of excess contaminants ate the beginning and end of RO Permeate water production

RO Permeate production into the IBC Tank can be performed independent of the Operator consumption

Operator Pure Water Delivery 

4 Identical Operator DI pure water filtration and Delivery Pump Systems with Remote Control Pump Controllers

 The RO Water produced above is drawn from the IBC Tank by a 1 gpm delivery pump - 1 per operator-

 The Operator has control over the flow they need for their water fed pole both from the pump controller on the operator panel and the remopte control fob offering on - off flow up and flow down on the fob.

Each operator has their own dedicated DI Resin Cartridge and TDS meter to monitor the pure water status from the cartridge 

The Pure water output is routed to an operator hose, typically a reel with 200 to 300ft of delivery hose. (reel and hose not included)

The pumps draw about 5 amps of 12v current, 5 running together is 20 amps of power or 240 watts and will connect to a battery bank of 2 qty 100 amp hour batteries that be used to run all 4 the pumps for a working day.

Alternatively a single 300watt 110v to 12v power supply could be used this would draw 3 amps of 110

Together the RO Pumps and Delivery Pumps would draw about 1000 watts or about 9 amps this is accommodated on most household and commercial 110v sockets we would recommend a generator sized at 1800 watts if you wanted to run the system from a small quiet generator 

If you choose to run from the battery packs mentioned above:

  • The RO Battery Pack will need a 40amp battery charger to restore the battery pack overnight (10 hours)
  • The Delivery Pump Battery pack would need a 20amp Battery charger to recharge in 10 hours 

Follow this link to the Product Parts list page for this system

https://www.jracenstein.com/p/protool-electric-plate-mount-ibc/890-09911


Note:

Oetiker clamps and a tool and cutter set are included for maintenance and repair and allow you to plumb and connect the reels to the Operator Panel

There is also several sets of spare parts to handle the maintenance little things that may get broken from time to time


This is the first Video and covers how to mount the Plates to the IBC

How we recommend that you go about attaching the plates to your IBC

Overview of Operator Plate panel

Overview of tds connections on Operator Panel to run the hose to the 4 Reels

Overview of Delivery Pumps and Operator Plate panel, connect reel hose from tds probe to Reels

Some of the items will need to be installed once you have all of the panels attached to the IBC

 

This is the first Video and covers how to mount the Plates to the IBC

RO Membrane Plate to Delivery Pump


RORO Bypass hoses from RO to place the RO Flush Valves


RORO Bypass hoses from RO to place the RO Flush Valves


RORO Bypass hoses from RO to place the RO Flush Valves


RO Pumping Plate explanation and wire paths


RO Pumping Plate low am sensor tank full wire

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RO Plate Water Inlet, RO Pumped lines 1, 2, 3 Battery Wire connection

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What needs to be installed on the top of your tank

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Reference for Testing the RO Membranes with a hand held tank

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Tutorial on how to remove an Oetiker Clamp from the hose

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Part NameSKUMfr Part #Price
ProTool Inlet/Outlet Bracket for RODI150-810ProTool Inlet Outlet Bracket$15.15Place Order
ProTool Pump 90psi 5.0gpm Pump Bypass Mode150-0856ProTool 5503-2HM1-M638PT$183.85Place Order
ProTool Hose Barb Angled 1/2in PushFit to 3/4in Slide Port150-723ProTool QJE-554 $6.50Place Order
Battery Disconnect Switch150-7511J.Racenstein On-Off 2 Position Switch$18.15Place Order
ProTool Housing SS 40in 1/2in in 1/2 out 300psi150-4042$69.90Place Order
ProTool Wall Mount Frame Plate For 4 Stainless Steel Housings150-801$173.50Place Order
ProTool Filter Housing 4.5x20in with Clear Sump150-03713ProTool $48.15Place Order
ProTool Carbon Filter 4.5in x 20in Housing 5 Micron Sediment Filter150-0062$18.75Place Order
ProTool Dual 20in DI Ready to Use150-0530ProTool Double DI WM$421.05Place Order
ProTool RO Waste Fitting Kit Dual RO150-203$32.85Place Order
DI/Carbon Fit kit for Plastic Housing WM150-208$13.25Place Order
Three Way Valve Kit150-209$56.80Place Order
ProTool Wye 1/2 Quick Release150-394ProTool ATWD0707$2.75Place Order
Hose 1/2in Ultra Light Hybrid per ft150-0362ProTool 11823-12$1.15Place Order
ProTool Hose 3/4in Clear Braided per ft150-03429ProTool 08-1158$2.10Place Order
ProTool Stem Barb 1/2in Stem to 1/2in Barb150-335ProTool Stem Barb 1/2 to 1/2$1.70Place Order
Male Connector 1/2 NPT x 1/2150-708ProTool MPC 1/-NPT1/2$2.85Place Order
ProTool Fitting 3/4in F GH To 3/4in FNPT Swivel150-123ProTool 5AS-12E$7.20Place Order
Pump 90psi 1.0gpm Delivery for WFP RHG150-0855Reach Higher Ground - RHG 5883-1H01-B984TK$119.30Place Order
Pump Controller V16 WFP Link Long Range Remote Control 15 amp 12v150-5452Spring WFPL$430.50Place Order
ProTool Hose Barb Angled 1/2in PushFit to 3/4in Slide Port150-723ProTool QJE-554 $6.50Place Order
ProTool Fitting M GH to 3/4in MNPT & 1/2in FNPT150-124ProTool 19AF-12DE$2.55Place Order
Jam Nut 1/2in NPT Black Poly150-1690J.Racenstein 8463$0.95Place Order
TDS Inline Meter - includes a 1/4 Tee150-019ProTool SM-1 TDS $40.60Place Order
Bracket Inline TDS Meter150-0190J.Racenstein TDS-Bracket$27.15Place Order
ProTool Tee Fitting TDS 1/2in tube to 1/4in TDS Probe or tube150-1695ProTool V0820426B.00$8.55Place Order
Battery Monitor 12v with Bracket150-755J.Racenstein Battey Monitor$16.95Place Order
Water Level Float Switch 6in 12v150-1355J.Racenstein 150MM Level$6.00Place Order
Relay 12v Wiring Harness150-1356$9.10Place Order
ProTool Stem Barb 1/2in Stem to 1/2in Barb150-335ProTool Stem Barb 1/2 to 1/2$1.70Place Order
Clamp Crimp 198 Single Ear SS (ea)150-1165J.Racenstein 16.5-19.8 #198 SS $0.55Place Order
Male Connector 1/2 NPT x 1/2150-708ProTool MPC 1/-NPT1/2$2.85Place Order
ProTool Plug 1/2 Male NPT Brass150-174ProTool 109A-D$5.25Place Order
ProTool Hose Barb Banjo 3/4in to 3/4in MNPT74-8112ProTool HB075$2.30Place Order
ProTool Pressure Gauge 180psi Max150-0395ProTool 180PSI Guage$9.65Place Order
Tee 1/2in Tube Pushfit 1/4in NPT Acetal150-415J.Racenstein PTF 1/2-NPT1/4$2.25Place Order